In today’s equipment management landscape, a growing trend is the adoption of Total Productive Maintenance (TPM), which has significantly boosted overall equipment efficiency. In Japan, more than 87% of companies have implemented TPM, demonstrating its effectiveness in optimizing production processes. South China Rubber Tyre Co., Ltd., one of the leading exporters of radial tires, introduced TPM in 2006 to meet international quality and production standards. Over time, the company has seen remarkable improvements, including fewer equipment failures, reduced downtime, and better preparation for equipment upgrades, ultimately supporting the continuous operation of chemical production lines.
TPM is a comprehensive approach to equipment maintenance that involves all employees across departments responsible for purchasing, using, and maintaining machinery. It integrates reactive, preventive, and improvement-based maintenance strategies, helping companies enhance production efficiency, ensure product consistency, cut costs, and strengthen their competitive edge in the market.
For tire manufacturers, effective equipment management directly influences product quality. Hualun Company’s TPM system is structured into five key levels: the production workshop as the central unit, operator-led autonomous maintenance, maintenance teams focusing on preventive measures, quality feedback from production as a guide for precision maintenance, and targeted efficiency improvements based on performance data. Additionally, the company emphasizes continuous skill development at the corporate level.
Currently, Hualun is providing technical training to frontline workers, equipping them with the knowledge to assess whether equipment is functioning properly and to address issues according to standard procedures. After the training, employees are now capable of performing basic maintenance tasks, such as cleaning, identifying equipment faults, checking for oil leaks, tightening loose parts, recording inspection findings, and applying appropriate troubleshooting methods. This initiative has significantly improved operational efficiency and empowered the workforce to take greater responsibility for equipment performance.
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