In today's equipment management, a growing trend is the adoption of Total Productive Maintenance (TPM), which significantly boosts overall equipment efficiency. In Japan, over 87% of companies have implemented TPM, demonstrating its effectiveness. South China Rubber Tyre Co., Ltd., one of the leading exporters of radial tires, fully embraced TPM in 2006 to meet international quality and production standards. Over time, this approach has proven invaluable, not only reducing equipment failures and downtime but also enabling proactive preparation for equipment upgrades, ensuring smooth operations in chemical production environments.
TPM is a comprehensive maintenance strategy that involves all employees, from those involved in purchasing and using equipment to those responsible for its maintenance. It integrates reactive, preventive, and improvement-based maintenance practices, helping companies enhance production efficiency, ensure product consistency, lower costs, and strengthen their competitive edge in the market.
For tire manufacturers, effective equipment management directly affects product quality. Hualun Company’s implementation of TPM includes five key levels: the production workshop as the core, operator-led independent maintenance, preventive maintenance by dedicated equipment staff, quality feedback based on equipment precision, and targeted improvements after performance evaluations. Additionally, there is a focus on company-wide skill development.
Currently, Hualun has launched technical training programs for frontline workers, equipping them with the knowledge to assess whether equipment is functioning properly and to address issues promptly following standard procedures. After completing the training, employees are now capable of performing basic operational tasks, such as cleaning, identifying equipment malfunctions, checking for oil leaks, tightening bolts before they loosen, preparing inspection reports, and applying proper troubleshooting techniques. This initiative has greatly improved the company’s ability to maintain consistent quality and minimize production disruptions.
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